As the wave of Industry 4.0 sweeps the world, various industries are increasingly demanding on the functionality, adaptability and personalization of equipment. Standardized housings are gradually showing their limitations because they are difficult to meet complex usage scenarios, special installation requirements and unique appearance design requirements. Customized processing housings provide precisely matched protection carriers for many fields such as electronics, machinery, and communications, becoming a key force in promoting equipment performance upgrades and product differentiation competition.
Definition of Customized Shell
Customized shell refers to a shell product tailored to the customer's specific functional requirements, installation environment, size specifications and appearance design requirements through professional design, material selection and processing technology. The process covers multiple links from early demand communication, solution design, material selection, to processing and manufacturing, surface treatment, assembly and debugging.
Customized shells can be made of metal (such as stainless steel, aluminum alloy), plastic (such as ABS, PC), composite materials and other materials, through stamping, injection molding, CNC processing, 3D printing and other processes to meet customers' personalized needs in terms of protection level, heat dissipation performance, electromagnetic shielding, aesthetic appearance and other aspects.
Advantages and characteristics of customized processing shell
High adaptability
Customized processing shell can accurately match the internal structure and installation requirements of the equipment. Whether it is an irregular space layout or a special interface position, it can be perfectly matched through customized design, avoiding installation problems caused by size mismatch, and improving the overall integration and stability of the equipment.
Function customization
Depending on the different usage scenarios, special functions can be given to the shell in a targeted manner. For example, a waterproof and dustproof shell with IP68 protection level can be customized for outdoor equipment; a metal shell with electromagnetic shielding function can be customized for electronic equipment to effectively block electromagnetic interference and ensure the normal operation of the equipment.
Appearance personalization
Supports a variety of appearance designs, from color matching, texture modeling to brand logo integration, which can be customized according to customer needs. The unique appearance design can not only improve product recognition, but also strengthen the brand image and stand out in the market competition.
Flexible selection of materials and processes
According to product performance requirements and cost budget, appropriate materials and processing technologies can be flexibly selected. For products with high lightweight requirements, aluminum alloy or engineering plastic materials can be selected; for high-precision and complex structure shells, CNC processing or 3D printing technology is used to ensure the balance between product quality and production efficiency.
Quick response and efficient delivery
Shorten the customization cycle through digital design and advanced manufacturing technology. Use CAD/CAM software to quickly complete design modeling, and combine with automated processing equipment to achieve efficient production to meet customers' requirements for product delivery timeliness.
Types of custom-made metal shells
Aluminum alloy shells
It has the characteristics of light weight, high strength, good heat dissipation performance, and corrosion resistance. It is suitable for equipment with high requirements for heat dissipation and protection, such as communication base station equipment and new energy vehicle charging pile shells.
Stainless steel shells
It has excellent corrosion resistance and mechanical strength. It is often used for equipment protection in harsh environments, such as chemical equipment shells and outdoor monitoring equipment shells.
Sheet metal custom shells
It is made by shearing, bending, welding and other processes on metal sheets. It can customize complex structures and shapes and is widely used in industrial control cabinets, power equipment shells, etc.
Our factory has been focusing on the field of customized processing shells for many years. With deep technical accumulation, advanced equipment and perfect service system, we have become a trusted partner of many customers and are committed to providing you with one-stop customized processing shell solutions.
Professional design team: A professional team composed of senior industrial designers and structural engineers uses advanced 3D modeling software and simulation analysis tools to provide creative design and rigorous structural design solutions based on customer needs, ensuring that the shell has both functional requirements and aesthetic value.
Advanced manufacturing equipment: Introducing internationally leading CNC machining centers, injection molding machines, laser cutting machines, automated spraying production lines and other equipment to achieve high-precision production throughout the entire process from material processing to surface treatment. Whether it is the precision stamping of metal shells or the complex injection molding process of plastic shells, we can accurately control every link to ensure product quality.
Strict quality control: A complete quality management system has been established, from raw material procurement inspection, production process monitoring to full inspection of finished products, every link strictly follows the standard process. Equipped with professional testing equipment, such as three-coordinate measuring instruments, salt spray test chambers, drop test machines, etc., the product's dimensional accuracy, protection performance, mechanical strength, etc. are fully tested to ensure that every product delivered meets high standards.
High-quality service experience: Adhering to the concept of customer first, we provide full-process services from demand communication, solution design, sample production to mass production and logistics distribution. Quickly respond to customer needs and promptly solve problems encountered by customers during the customization process, so that you can enjoy an efficient and worry-free customization experience.
Welcome friends from all walks of life to visit our factory for inspection and discuss cooperation! Here, you will witness the exquisite craftsmanship of customized processing shells from design to finished products, and feel our persistent pursuit of quality. We look forward to working with you to create exclusive shells with the power of customization, empower your products, and create a brilliant future together!
